540G-III and 548G-III Skidder John Deere

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Читаем схемы

Терминология

Электросхемы и коды неисправносте

540G-III and 548G-III Skidder John Deere

SE1—Battery, Charging, and Start Circuits
SE2—Start Circuit
SE3—Vehicle Electrical Center (VEC) Circuits
SE4—Vehicle Electrical Center (VEC) Circuits
SE5—Vehicle Electrical Center (VEC) Circuits
SE6—Vehicle Electrical Center (VEC) Circuits
SE7—Transmission Control Unit (TCU) Circuits
SE8—Transmission Control Unit (TCU) Circuits
SE9—Transmission Control Unit (TCU) Circuits
SE10—Transmission Control Unit (TCU) Circuits
SE11—Transmission Control Unit (TCU) Circuits
SE12—Transmission Control Unit (TCU) Circuits
SE13—Engine Control Unit (ECU) Circuits (H models only)
SE14—Engine Control Unit (ECU) Circuits (H models only)
SE15—Engine Control Unit (ECU) Circuits (H models only)
SE16—Engine Control Unit (ECU) Circuits (G-III models only)
SE17—Standard Display Monitor (SDM) Circuits
SE18—Differential Lock and Service ADVISOR ™ Circuits
SE19—Radio, Dome Light, Accessory Power Connector, and Air Seat Circuits
SE20—HVAC Circuits
SE21—HVAC and Field Ready Options Circuits
SE22— JDLink ™ Circuits
SE23—JDLink™ Circuits (S.N.—634729 )
SE24—JDLink™ Circuits (S.N. 634730— )

Electrical Schematic SE1—SE3 (1 of 8)

A1 - Vehicle Electrical Center (VEC)
F18 - Sealed Switch Module (SSM), Standard Display Monitor (SDM), and JDLink ™ Switched Power 7.5-Amp Fuse
F22 - Key Switch 7.5-Amp Fuse
F24 - Engine Control Unit (ECU), Park Brake, Shifter, and Start Aid (G-III models only) 7.5-Amp Fuse
G1 - Batteries
G2 - Alternator
K4 - Park Start Relay
K5 - Neutral Start Relay
K6 - Park Brake Reset Relay
K12 - Start Relay
M1 - Starter Motor
S1 - Battery Disconnect Switch
S2 - Key Switch
S3 - Service Brake Supply Pressure Switch
V2 - Start Relay Suppression Diode
V3 - Park Brake Reset Diode
V4 - Starter Motor Diode
V8 - ACC Blocking Diode
W1 - Starter Motor Ground
W2 - Engine Block Ground
W3 - Firewall Ground
W4 - Cab Ground (under TCU)
W8 - Right Front Frame Ground
Y1 - Hydraulic Unloading Valve Solenoid (if equipped)

Electrical Schematic SE4—SE6 (2 of 8)

A1 - Vehicle Electrical Center (VEC)
F1 - HVAC Supply Power #1 20-Amp Fuse
F2 - Power Outlet and Accessory Connector 15-Amp Fuse
F3 - Spare Accessory Power 7.5-Amp Fuse
F4 - Fuel Heater 20-Amp Fuse
F5 - Front Inner Lights 15-Amp Circuit Breaker
F6 - Transmission Control Unit (TCU) Switched Power 30-Amp Fuse
F7 - Front Outer Lights 15-Amp Circuit Breaker
F8 - Start Aid 10-Amp Fuse (G-III models only)
F9 - Rear Inner Lights 15-Amp Circuit Breaker
F10 - JDLink ™ (Return) Ground 7.5-Amp Fuse
F11 - Rear Outer Lights 15-Amp Circuit Breaker
F12 - Spare 7.5-Amp Fuse
F13 - Transmission Control Unit (TCU) Unswitched Power 10-Amp Fuse
F14 - Air Seat 20-Amp Fuse
F15 - Service ADVISOR ™ and Standard Display Monitor (SDM) Unswitched Power 7.5-Amp Fuse
F16 - Dome Light and Radio Unswitched Power 7.5-Amp Fuse
F17 - Horn 5-Amp Fuse
F19 - HVAC Supply Power #2 20-Amp Fuse
F20 - Fuel Transfer Pump 7.5-Amp Fuse
F21 - JDLink™ Unswitched Power 7.5-Amp Fuse
F23 - Alternator Excitation 5-Amp Fuse
K1 - HVAC Supply Relay #1
K2 - Accessory Power Relay
K3 - Fuel Heater Relay
K7 - Transmission Control Unit (TCU) Switched Power Relay
K8 - Fuel Transfer Pump Relay
K9 - Front Lights Relay
K10 - Rear Lights Relay
K11 - HVAC Supply Relay #2
R1 - Alternator Excitation Resistor
R7 - Fuel Heater (if equipped)
V1 - Alternator Excitation Diode

Electrical Schematic SE7—SE9 (3 of 8)

A2 - Transmission Control Unit (TCU)
A9 - Pilot Grapple Control Lever
B1 - Inching Pedal Sensor (direct drive only)
B2 - Transmission Temperature Sensor (torque converter)
B3 - Accelerator Pedal Sensor (H models)
E1 - Right Front Inner Work Light
E2 - Left Front Inner Work Light
E3 - Right Front Outer Work Light
E4 - Left Front Outer Work Light
E5 - Right Rear Inner Work Light
E6 - Left Rear Inner Work Light
E7 - Right Rear Outer Work Light
E8 - Left Rear Outer Work Light
H1 - Backup Alarm
H2 - Horn
K13 - Secondary Steering Relay (if equipped)
M2 - Front Wiper Motor
M3 - Front Washer Motor
M4 - Rear Wiper Motor
M5 - Rear Washer Motor
M6 - Secondary Steering Motor
S4 - Horn Switch
S5 - Secondary Steering Pressure Switch (if equipped)
S7 - Inching Pedal Switch Module (direct drive only)
S8 - Park Brake Switch
S24 - Tong Open Switch (dual function only)
S25 - Tong Squeeze Switch (dual function only)
S26 - Tong Close Switch (dual function only)
S27 - Grapple Rotate Clockwise Switch
S28 - Grapple Rotate Counterclockwise Switch
W1 - Starter Motor Ground
W3 - Firewall Ground
W4 - Cab Ground (under TCU)
W5 - Front Cab Roof Ground
W6 - Rear Cab Roof Ground
W9 - Air Conditioner Compressor Clutch Ground
X5 - Transmission Control Unit (TCU) Calibration 6-Pin Connector
X6 - Transmission Control Unit (TCU) Run 6-Pin Connector
X7 - Transmission Control Unit (TCU) Mode 6-Pin Connector
Y2 - Dual Mode Steering Solenoid (if equipped)
Y3 - Tong Close Solenoid
Y4 - Tong Open Solenoid
Y5 - Grapple Rotate Clockwise Solenoid
Y6 - Grapple Rotate Counterclockwise Solenoid
Y7 - Park Brake Release Solenoid

Electrical Schematic SE10—SE12 (4 of 8)

A2 - Transmission Control Unit (TCU)
A10 - Bump Shifter
A22 - Bump Shift Controller (M50) (S.N. 661906— )
B2 - Transmission Temperature Sensor (direct drive)
B4 - Input Shaft Speed Sensor
B5 - Cylinder Shaft Speed Sensor
B6 - Output Shaft Speed Sensor
S10 - Declutch Pressure Switch
S11 - Park Brake Pressure Switch
S12 - Coolant Loss Switch
S29 - Neutral Switch
S30 - Forward Switch
S31 - Reverse Switch
S32 - Gear Enable/Differential Lock Switch (S.N. —651874)
S33 - Bump Up Switch
S34 - Bump Down Switch
S60 - Differential Lock Switch (S.N. 651875—)
S61 - FNR Rocker Switch (S.N. 661906— )
W1 - Starter Motor Ground
W4 - Cab Ground
Y8 - Transmission Solenoid 1
Y9 - Transmission Solenoid 2
Y10 - Transmission Solenoid 3
Y11 - Transmission Solenoid 4 (direct drive only)
Y12 - Transmission Solenoid A
Y13 - Transmission Solenoid B
Y14 - Transmission Solenoid C (direct drive only)
Y14 - Lockup Torque Converter Solenoid (torque converter only)
Y15 - Transmission Solenoid D
Y16 - Differential Lock Solenoid
Y27 - Hydraulic Fan Speed Solenoid
Y28 - Hydraulic Fan Direction Solenoid

Electrical Schematic SE13—SE15 (5 of 8)

A4 - Engine Control Unit (ECU) (H models)
A5 - Variable Geometry Turbo (VGT) Actuator (Tier 3/Stage IIIA only)
B7 - Variable Geometry Turbo (VGT) Speed Sensor (Tier 3/Stage IIIA only)
B8 - Crankshaft Position Sensor (H models)
B9 - Camshaft Position Sensor (H models only)
B10 - Exhaust Gas Recirculation (EGR) Fresh Air Temperature Sensor (Tier 3/Stage IIIA only)
B10 - Manifold Air Temperature Sensor (Stage II only)
B11 - Mixed Air Temperature Sensor (Tier 3/Stage IIIA only)
B12 - Exhaust Gas Recirculation (EGR) Exhaust Air Temperature Sensor (Tier 3/Stage IIIA only)
B13 - Fuel Rail Pressure Sensor (H models only)
B14 - Fuel Pressure Sensor (H models)
B15 - Engine Oil Pressure Sensor (H models only)
B16 - Manifold Air Pressure Sensor (H models only)
B17 - Water-In-Fuel Sensor (H models only)
B18 - Coolant Temperature Sensor (H models)
B19 - Fuel Temperature Sensor (H models)
B20 - Compressor Inlet Temperature Sensor (H models only)
F33 - Glow Plugs (Inline) 50-Amp Fuse (H models only)
F35 - Engine Control Unit (ECU) Unswitched Power (Inline) 20-Amp Fuse (H models)
K14 - Glow Plugs Relay (H models only)
M7 - Fuel Transfer Pump (H models only)
M9 - Exhaust Gas Recirculation (EGR) Valve (Tier 3/Stage IIIA only)
R2 - CAN 1 Termination Resistor 1 (H models)
R6 - Glow Plugs (6 used) (H models only)
V5 - Glow Plug Relay Diode (H models only)
Y1 - Hydraulic Unloading Valve Solenoid (if equipped)
Y17 - Suction Control Valve (SCV) Solenoid (H models only)
Y21 - Fuel Injector (cylinder 1) (H models only)
Y22 - Fuel Injector (cylinder 2) (H models only)
Y23 - Fuel Injector (cylinder 3) (H models only)
Y24 - Fuel Injector (cylinder 4) (H models only)
Y25 - Fuel Injector (cylinder 5) (H models only)
Y26 - Fuel Injector (cylinder 6) (H models only)

Electrical Schematic SE16—SE18 (6 of 8)

A3 - Sealed Switch Module (SSM)
A6 - Engine Control Unit (ECU) (G-III models)
A7 - Standard Display Monitor (SDM)
B21 - Crankshaft Position Sensor (G-III models)
B22 - Accelerator Pedal Sensor (G-III models)
B23 - Engine Oil Pressure Sensor (G-III models)
B24 - Coolant Temperature Sensor (G-III models)
B25 - Fuel Temperature Sensor (G-III models)
B26 - Intake Manifold Temperature Sensor (G-III models only)
B27 - Hydraulic Oil Temperature Sensor
B28 - Fuel Level Sensor
F34 - Engine Control Unit (ECU) Unswitched Power (Inline) 10-Amp Fuse (G-III models)
H3 - Monitor Alarm
R3 - CAN 1 Termination Resistor 1 (G-III models)
R4 - CAN 1 Termination Resistor 2
S13 - Start Aid Switch (G-III models only)
S14 - Engine Speed Control Switch (G-III models only)
S16 - Air Filter Restriction Switch
S17 - Hydraulic Oil Restriction Switch
S18 - Transmission Oil Restriction Switch
S35 - Spare Switch (located on SSM)
S36 - Spare Switch (located on SSM)
S37 - Spare Switch (located on SSM)
S38 - Spare Switch (located on SSM)
S39 - Spare Switch (located on SSM)
S40 - Spare Switch (located on SSM)
S41 - Spare Switch (located on SSM)
S42 - Lockup Torque Converter Switch (located on SSM)
S43 - Quick Steer Switch (located on SSM)
S44 - Declutch Enable Switch(located on SSM)
S45 - Grapple Close Indicator (LED on SSM)
S46 - Secondary Steering Switch (located on SSM)
S47 - Front Washer Switch (located on SSM)
S48 - Front Wiper Switch (located on SSM)
S49 - Work Lights Switch (located on SSM)
S50 - Manual Fan Reverse Switch (located on SSM)
S51 - Auto Fan Reverse Enable Switch (located on SSM
S52 - Rear Washer Switch (located on SSM)
S53 - Rear Wiper Switch (located on SSM)
S54 - Air Conditioner and Defrost Switch (located on SSM)
S55 - Decrease Engine Speed Switch (located on SSM)
S56 - Set or Increase Engine Speed Switch (located on SSM)
S57 - Hand Throttle Enable Switch (located on SSM)
S58 - Start Gear Switch (located on SSM)
S59 - Autoshift Enable Switch (located on SSM)
X14 - Service ADVISOR ™ Diagnostic Connector
Y18 - Injection Pump Control Valve (G-III models only)
Y19 - Start Aid Solenoid (G-III models only)

Electrical Schematic SE19—SE21 (7 of 8)

A8 - Radio (CD/AM/FM) (if equipped)
A11 - Fuel Fired Coolant Heater Timer (if equipped)
A12 - Fuel Fired Coolant Heater (if equipped)
B29 - Temperature Control
B30 - Left Speaker
B31 - Right Speaker
E9 - Cab Dome Light
F27 - Hot Water Control 5-Amp Fuse
F28 - Blower Motor Switch 15-Amp Fuse
F29 - Blower High Speed 20-Amp Fuse
F30 - Blower Purge 30-Amp Fuse
F31 - Precleaner 15-Amp Fuse
F32 - Air Conditioner High/Low Pressures Switch and Air Conditioner Freeze Control Switch 5-Amp Fuse
F36 - Fuel Fired Coolant Heater Unswitched Power 20-Amp Fuse (if equipped)
F37 - Fuel Fired Coolant Heater Ground 20-Amp Fuse (if equipped)
K15 - Blower High Speed Relay
K16 - Precleaner Relay
K17 - Blower Purge Relay
M8 - Hot Water Valve
M10 - Cab Blower Motor
M11 - Precleaner Motor (if equipped)
M12 - Air Seat Pump Motor (if equipped)
M13 - Fuel Fired Coolant Heater Fuel Pump (if equipped)
R5 - Blower Motor Resistor
S9 - Air Seat Switch (if equipped)
S15 - Grapple Blade Switch (if equipped)
S19 - Blower Motor Switch
S20 - Air Conditioner High/Low Pressure Switch (if equipped)
S21 - Air Conditioner Freeze Control Switch (if equipped)
V6 - Grapple Blade Open Suppression Diode (if equipped)
V7 - Grapple Blade Close Suppression Diode (if equipped)
W1 - Starter Motor Ground
W3 - Firewall Ground
W4 - Cab Ground (under TCU)
W5 - Front Cab Roof Ground
W7 - HVAC Ground
W9 - Air Conditioner Compressor Clutch Ground
W30 - Radio Antenna
X15 - 12-Volt Power Outlet
X16 - 12-Volt Accessory Power Connection (15-amp)
X42 - Auxiliary Hydraulic 3-Pin Connector
X49 - Cab Roof Harness-to-Dome Light Harness 2-Pin Connector
Y20 - Air Conditioner Clutch (if equipped)
Y29 - Grapple Blade Open Solenoid (if equipped)
Y30 - Grapple Blade Close Solenoid (if equipped)

Electrical Schematic SE22—SE24 (8 of 8)

A20 - Machine Information Gateway (MIG) Controller
A21 - GlobalTRACS ® Terminal (GTT) Controller
A6000 - Modular Telematics Gateway (MTG) Control Unit
A6001 - GPS/Cellular Antenna
A6002 - Satellite (SAT) Module Control Unit (if equipped)
A6003 - Satellite Antenna (if equipped)
W4 - Cab Ground (under TCU)
W31 - JDLink ™ Antenna
X94 - Machine Information Gateway (MIG) Controller 30-Pin (A1—K3) Connector
X95 - JDLink™ MMS Direct Connector (ethernet)
X96 - Machine Information Gateway (MIG) Controller 30-Pin ( L1—Y3) Connector
X97 - GT Config Tool Adapter Connector (RS-232)
X99 - Loader Center Harness-to-JDLink™ Harness 12-Pin Connector
X6001 - Cellular Antenna Connector
X6002 - GPS Antenna Connector
X6005 - Satellite Antenna Connector (if equipped)
X6014 - Modular Telematics Gateway (MTG) Control Unit 48-Pin Connector
X6015 - Satellite (SAT) Module Control Unit 48-Pin Connector
X6016 - Satellite Adapter Harness-to-Universal JDLink™ Harness 6-Pin Connector

Все коды диагностики неисправностей

CHC

003651.13 FNR Sensor Calibration Fault
003654.13 FNR Sensor Calibration Fault

ECU (Level 12)

000028.03 Throttle Voltage High
000028.04 Throttle Voltage Low
000029.03 Throttle Voltage High
000029.03 Secondary Throttle Voltage Out of Range High
000029.04 Throttle Voltage Low
000029.04 Secondary Throttle Voltage Out of Range Low
000029.14 Throttle Voltage Out of Range
000029.14 Secondary Throttle Voltage Invalid
000084.31 Vehicle Speed Mismatch
000091.03 Throttle Voltage High
000091.04 Throttle Voltage Low
000091.07 Throttle Calibration Invalid
000091.09 Throttle CAN message Missing
000091.10 Throttle Voltage Low
000091.13 Throttle Calibration Aborted
000091.14 Throttle Voltage Out of Range
000091.14 Throttle Status Invalid
000094.01 Fuel Pressure Extremely Low
000094.03 Fuel Pressure Input Voltage High
000094.04 Fuel Pressure Input Voltage Low
000094.18 Fuel Pressure Moderately Low
000097.00 Water in Fuel Continuously Detected Diagnostic Procedure
000097.03 Water in Fuel Signal Voltage High
000097.04 Water in Fuel Signal Voltage Low
000097.16 Water in Fuel Detected
000097.31 Water in Fuel Detected (750J Crawler Only)
000100.01 Engine Oil Pressure Extremely Low
000100.03 Engine Oil Pressure Input Voltage High
000100.04 Engine Oil Pressure Input Voltage Low
000100.16 Engine Oil Pressure High, Moderately Severe Level Incorrect Reading DiagnosticProcedure
000100.18 Engine Oil Pressure Moderately Low
000100.31 Engine Oil Pressure Detected with Engine Stopped
000105.00 Manifold Air Temperature Extremely High
000105.03 Manifold Air Temperature Input Voltage High
000105.04 Manifold Air Temperature Input Voltage Low
000105.16 Manifold Air Temperature Moderately High
000107.00 Air Filter Restriction Switch Activated
000110.00 Engine Coolant Temperature Extremely High
000110.03 Engine Coolant Temperature Input Voltage High
000110.04 Engine Coolant Temperature Input Voltage Low
000110.15 Engine Coolant Temperature High Least Severe
000110.16 Engine Coolant Temperature Moderately High
000111.00 Loss of Coolant Temperature Extremely High
000111.03 Loss of Coolant Temperature Input Voltage High
000111.04 Loss of Coolant Temperature Input Voltage Low
000158.17 ECU Power Down Error
000160.02 Wheel Speed Input Noise
000171.03 Ambient Air Temperature Input Voltage Out Of Range High (750J Crawlers only)
000171.04 Ambient Air Temperature Input Voltage Out Of Range Low (750J Crawlers Only)
000174.00 Fuel Temperature Extremely High
000174.03 Fuel Temperature Input Voltage High
000174.04 Fuel Temperature Input Voltage Low
000174.16 Fuel Temperature High Moderately Severe
000189.00 Engine Speed Derate
000190.00 Engine Overspeed Extreme
000190.00 Engine Overspeed Extreme
000190.01 Engine Overload Moderate
000190.01 Engine Speed Below Normal Operational Range, Most Severe Level
000190.16 Engine Overspeed Moderate
000190.16 Engine Overspeed Moderate
000190.18 Engine Overload Severe
000523.09 Current Gear Selection Invalid or Not Received (J-series Loaders Only)
000620.03 Sensor Supply Voltage High
000620.04 Sensor Supply Voltage Low
000629.13 ECU Error
000637.02 Crank Position Input Noise
000637.08 Crank Position Input Missing
000637.10 Crank Position Input Pattern Error
000639.13 CAN Bus Error
000644.02 External Speed Command Input (OEM, Marine Only)
000729.03 Inlet Air Heater Signal High
000729.05 Inlet Air Heater Signal Low
000898.09 Vehicle Speed or Torque Message Invalid
000970.31 Auxiliary Engine Shutdown Switch Active
000971.31 External Engine Derate Switch Active
001069.09 Tire Size Invalid
001069.31 Tire Size Error
001076.00 Pump Control Valve Closure Too Long
001076.01 Pump Control Valve Closure Too Short
001076.03 Pump Solenoid Current High
001076.05 Pump Solenoid Circuit Open
001076.06 Pump Solenoid Circuit Severely Shorted
001076.07 Pump Control Valve Closure Not Detected
001076.10 Pump Solenoid Circuit Moderately Shorted
001076.13 Pump Current Decay Time Invalid
001079.03 Sensor Supply Voltage High
001079.04 Sensor Supply Voltage Low
001109.31 Engine Protection Shutdown Warning
001110.31 Engine Protection Shutdown
001569.31 Fuel Derate
002000.06 Internal ECU Failure
002000.13 Security Violation
002003.09 TCU Communication Data Error
002003.13 TCU Communication Calibrate Error
002006.06 Internal ECU Failure
002017.09 SDM Communication Data Error
002017.13 SDM Communication Calibrate Error

ECU (Level 14 4.5L/6.8L)

000028.03 Digital Throttle Signal Out of Range High
000028.04 Digital Throttle Signal Out of Range Low
000029.03 Secondary Analog Throttle Signal Out of Range High
000029.04 Secondary Analog Throttle Signal Out of Range Low
000091.03 Primary Analog Throttle Signal Out of Range High
000091.03 Throttle Voltage Out of Range High
000091.04 Primary Analog Throttle Signal Out of Range Low
000091.04 Throttle Voltage Out of Range Low
000091.09 Throttle CAN message Missing
000094.03 Low Pressure Fuel Signal Out of Range High
000094.04 Low Pressure Fuel Signal Out of Range Low
000094.17 Low Pressure Fuel Signal Slightly Low
000097.00 Water in Fuel Detected Most Severe Level
000097.03 Water In Fuel Signal Out of Range High
000097.04 Water In Fuel Signal Out of Range Low
000097.16 Water in Fuel Detected
000100.01 Engine Oil Pressure Signal Extremely Low
000100.04 Engine Oil Pressure Signal Out of Range Low
000100.18 Engine Oil Pressure Signal Moderately Low
000100.31 Engine Oil Pressure Detected with Engine Stopped
000102.02 Manifold Air Pressure Signal Invalid
000102.03 Manifold Air Pressure Signal Out of Range High
000102.04 Manifold Air Pressure Signal Out of Range Low
000103.00 Turbo Speed Signal Extremely High
000103.05 Turbo Speed Signal Circuit has High Resistance
000103.08 Turbo Speed Signal Invalid
000103.31 Turbo Speed Signal Missing
000105.00 Manifold Air Temperature Signal Extremely High
000105.03 Manifold Air Temperature Signal Out of Range High
000105.04 Manifold Air Temperature Signal Out of Range Low
000105.15 Manifold Air Temperature Signal Slightly High
000105.16 Manifold Air Temperature Signal Moderately High
000107.00 Air Filter Restriction Switch Activated
000107.31 Air Filter Restriction Switch Activated
000108.02 Barometric Air Pressure Signal Invalid
000110.00 Coolant Temperature Signal Extremely High
000110.03 Coolant Temperature Signal Out of Range High
000110.04 Coolant Temperature Signal Out of Range Low
000110.15 Coolant Temperature Signal Slightly High
000110.16 Coolant Temperature Signal Moderately High
000110.17 Coolant Temperature Signal Slightly Low
000111.01 Engine Coolant Level Extremely Low
000157.01 Fuel Rail Pressure Signal Extremely Low
000157.03 Fuel Rail Pressure Signal Out of Range High
000157.04 Fuel Rail Pressure Signal Out of Range Low
000157.10 Fuel Rail Pressure Loss Detected
000157.17 Fuel Rail Pressure Not Developed
000157.18 Fuel Rail Pressure Signal Moderately Low
000158.17 ECU Power Down Error
000174.00 Fuel Temperature Signal Extremely High
000174.03 Fuel Temperature Signal Out of Range High
000174.04 Fuel Temperature Signal Out of Range Low
000174.16 Fuel Temperature Signal Moderately High
000189.00 Engine Speed Derate Condition Exists
000190.00 Engine Speed Extremely High
000190.01 Engine Overload Moderate
000190.16 Engine Speed Moderately High
000190.18 Engine Overload Severe
000412.00 EGR Temperature Signal Extremely High
000412.03 EGR Temperature Signal Out of Range High
000412.04 EGR Temperature Signal Out of Range Low
000412.15 EGR Temperature Signal Slightly High
000412.16 EGR Temperature Signal Moderately High
000611.03 Injector Shorted to Voltage Source
000611.04 Injector Shorted to Ground
000627.01 All Injectors Circuits Have High Resistance
000627.18 Injector Power Supply Voltage Out of Range Low
000629.12 ECU EEPROM Error
000629.13 ECU Boot Block Error
000636.02 Camshaft Position Signal Invalid
000636.05 Camshaft Position Circuit Has High Resistance
000636.06 Camshaft Position Circuit Has Low Resistance
000636.08 Camshaft Position Sensor Signal Missing
000636.10 Camshaft Position Signal Rate of Change Abnormal
000637.02 Crankshaft Position Signal Invalid
000637.05 Crankshaft Position Sensor Circuit Has High Resistance
000637.06 Crankshaft Position Circuit Has Low Resistance
000637.07 Crankshaft and Camshaft Position Signals Out of Sync
000637.08 Crankshaft Position Signal Missing
000637.10 Crankshaft Position Signal Rate of Change Abnormal
000640.31 External Derate Commanded
000641.04 VGT Actuator Supply Voltage Out of Range Low
000641.12 VGT Actuator Communication Error
000641.13 VGT Actuator Learn Error
000641.16 Turbo Actuator Temperature Moderately High
000644.02 External Speed Command Input Erratic
000647.05 Engine Fan Drive Circuit Has High Resistance
000647.31 Engine Fan Drive Manual Purge Switch Active Too Long
000651.02 Injector #1 Part # Data Invalid
000651.05 Injector #1 Circuit Has High Resistance
000651.06 Injector #1 Circuit Has Low Resistance
000651.07 Injector #1 Not Responding
000651.13 Injector #1 Calibration Fault
000652.02 Injector #2 Part # Data Invalid
000652.05 Injector #2 Circuit Has High Resistance
000652.06 Injector #2 Circuit Has Low Resistance
000652.07 Injector #2 Not Responding
000652.13 Injector #2 Calibration Fault
000653.02 Injector #3 Part # Data Invalid
000653.05 Injector #3 Circuit Has High Resistance
000653.06 Injector #3 Circuit Has Low Resistance
000653.07 Injector #3 Not Responding
000653.13 Injector #3 Calibration Fault
000654.02 Injector #4 Part # Data Invalid
000654.05 Injector #4 Circuit Has High Resistance
000654.06 Injector #4 Circuit Has Low Resistance
000654.07 Injector #4 Not Responding
000654.13 Injector #4 Calibration Fault
000655.02 Injector #5 Part # Data Invalid
000655.05 Injector #5 Circuit Has High Resistance
000655.06 Injector #5 Circuit Has Low Resistance
000655.07 Injector #5 Not Responding
000655.13 Injector #5 Calibration Fault
000656.02 Injector #6 Part # Data Invalid
000656.05 Injector #6 Circuit Has High Resistance
000656.06 Injector #6 Circuit Has Low Resistance
000656.07 Injector #6 Not Responding
000656.13 Injector #6 Calibration Fault
000676.03 Cold Start Aid Signal Received When Not Expected
000676.05 Cold Start Aid Circuit Has High Resistance
000898.09 Engine Speed CAN Message Invalid
000970.31 External Shutdown Switch Activated
000971.31 External Derate Switch Activated
001075.05 Low Pressure Fuel Pump Circuit Has High Resistance
001075.06 Low Pressure Fuel Pump Circuit Has Low Resistance
001075.12 Low Pressure Fuel Pump Status Error
001109.31 Approaching Engine Protection Shutdown
001110.31 Engine Protection Shutdown Active
001136.00 ECU Temperature Signal Extremely High
001136.16 ECU Temperature Signal Moderately High
001172.03 Compressor Inlet Temperature Signal Out of Range High
001172.04 Compressor Inlet Temperature Signal Out of Range Low
001180.00 Calculated Turbine Inlet Temperature Signal Extremely High
001180.16 Calculated Turbine Inlet Temperature Signal Moderately High
001347.03 Suction Control Valve Signal Out of Range High
001347.05 Suction Control Valve Circuit Has High Resistance
001347.07 Fuel Rail Pressure Actual to Desired Mismatch
001569.31 Engine in Power Derate Condition
001638.00 Hydraulic Oil Temperature Extremely High
001638.03 Hydraulic Oil Temperature Signal Out of Range High
001638.04 Hydraulic Oil Temperature Signal Out of Range Low
001638.16 Hydraulic Oil Temperature Signal Moderately High
001639.01 Fan Speed Signal Extremely Low
001639.16 Fan Speed Signal Moderately High
001639.18 Fan Speed Signal Moderately Low
002000.13 Incorrect ECU for Application
002003.09 No CAN Message From Source Address 3
002004.09 No CAN Message From Source Address 4
002005.09 No CAN Message From Source Address 5
002005.14 Incorrect CAN Message Received From Source Address 5
002030.09 No CAN Message From Source Address 23
002033.09 No CAN Message From Source Address 33
002033.14 Incorrect CAN Message Received From Source Address 33
002033.19 Synchronizing Problem With Source Address 33
002057.09 No CAN Message From Source Address 57
002071.09 No CAN Message From Source Address 71
002580.03 Brake Pressure Signal Out of Range High
002580.04 Brake Pressure Signal Out of Range Low
002630.00 Charge Air Cooler Outlet Temperature Signal Extremely High
002630.03 Charge Air Cooler Outlet Temperature Signal Out of Range High
002630.04 Charge Air Cooler Outlet Temperature Signal Out of Range Low
002630.15 Charge Air Cooler Outlet Temperature Signal Slightly High
002630.16 Charge Air Cooler Outlet Temperature Signal Moderately High
002659.02 Calculated EGR Flow Rate Invalid
002659.15 Calculated EGR Flow Rate Slightly High
002659.17 Calculated EGR Flow Rate Slightly Low
002790.16 Calculated Compressor Outlet Temperature Moderately High
002791.02 EGR Valve Position Signal Invalid
002791.03 EGR Valve Position Signal Out of Range High
002791.04 EGR Valve Position Signal Out of Range Low
002791.07 EGR Valve Not Reaching Expected Position
002791.13 EGR Valve Calibration Change Over a Short Period of Time
002791.31 EGR Valve Calibration Change over a Long Time
002795.07 VGT Actuator Not Reaching Expected Position
003509.03 Sensor Supply #1 Voltage Out of Range High
003509.04 Sensor Supply #1 Voltage Out of Range Low
003510.03 Sensor Supply #2 Voltage Out of Range High
003510.04 Sensor Supply #2 Voltage Out of Range Low
003511.03 Sensor Supply #3 Voltage Out of Range High
003511.04 Sensor Supply #3 Voltage Out of Range Low
003512.03 Sensor Supply #4 Voltage Out of Range High
003512.04 Sensor Supply #4 Voltage Out of Range Low
003513.03 Sensor Supply #5 Voltage Out of Range High
003513.04 Sensor Supply #5 Voltage Out of Range Low
523792.04 EPGDS LTC Pump Signal Out of Range Low
524099.11 EPGDS LTC Pump Blockage

EHC

003651.03 FNR Sensor Circuit Fault
003651.04 FNR Sensor Circuit Fault
003654.03 FNR Sensor Circuit Fault
003654.04 FNR Sensor Circuit Fault
516205.02 FNR Signal Data Erratic or Intermittent

FLC

000111.01 Engine Coolant Level Low
000746.05 Differential Lock Open Circuit
000746.06 Differential Lock Short to Ground
001550.05 Air Conditioner Clutch Open Circuit
001550.06 Air Conditioner Clutch Short to Ground
002000.09 CAN Communication Lost for ECU
002017.09 CAN Communication Lost for SDM
002141.09 CAN Communication Lost for SSM
522170.04 Tong Squeeze Switch Short to Ground
522171.04 Tong Close Switch Short to Ground
522172.04 Tong Open Switch Short to Ground
522174.04 Grapple Rotate CCW Switch Short to Ground
522175.04 Grapple Rotate CW Switch Short to Ground
522176.04 Secondary Steering Pressure Switch Short to Ground
522177.05 Tong Close Solenoid Open Circuit
522177.06 Tong Close Solenoid Short to Ground
522178.05 Tong Open Solenoid Open Circuit
522178.06 Tong Open Solenoid Short to Ground
522179.05 Grapple Rotate CCW Solenoid Open Circuit
522179.06 Grapple Rotate CCW Solenoid Short to Ground
522180.05 Grapple Rotate CW Solenoid Open Circuit
522180.06 Grapple Rotate CW Solenoid Short to Ground
522311.05 Rear Washer Pump Open Circuit
522311.06 Rear Washer Pump Short to Ground
522312.05 Front Washer Pump Open Circuit
522312.06 Front Washer Pump Short to Ground
522426.04 Rear Wiper Park Short to Ground
522427.04 Front Wiper Park Short to Ground
522433.05 Rear Wiper Open Circuit
522433.06 Rear Wiper Short to Ground
522434.05 Front Wiper Low Speed Open Circuit
522434.06 Front Wiper Low Speed Short to Ground
522435.05 Front Wiper High Speed Open Circuit
522435.06 Front Wiper High Speed Short to Ground
523577.05 Secondary Steering Open Circuit
523577.06 Secondary Steering Short to Ground
523795.05 Dual Mode Steering Open Circuit
523795.06 Dual Mode Steering Short to Ground

JDL Primary Controller (Modular Telematics Gateway)

JDL - 000237.11 JDL Not Registered
JDL - 000639.09 JDL Not Detecting CAN Bus Messages
JDL - 000841.05 GPS Antenna Error - Open Circuit
JDL - 000841.06 GPS Antenna Error - Grounded/Short Circuit
JDL - 000964.13 Real Time Clock Failure
JDL - 002850.02 Cellular Antenna Error - Abnormal Signal
JDL - 002850.05 Cellular Antenna Error - Open Circuit
JDL - 002850.06 Cellular Antenna Error - Grounded/Short Circuit
JDL - 002852.11 Unable to Detect SIM Card
JDL - 516672.14 Network Authorization Failed
JDL - 522976.11 Unable to Load Custom Alerts
JDL - 522976.13 Unable to Load Configuration
JDL - 523310.00 Low Disk Space
JDL - 600006.31 Vehicle Controls Not Operating Correctly

JL2 Secondary Controller (Modular Telematics Gateway)

JL2 - 000237.11 JL2 Not Registered
JL2 - 000639.09 JL2 Not Detecting CAN Bus Messages
JL2 - 000841.05 GPS Antenna Error - Open Circuit
JL2 - 000841.06 GPS Antenna Error - Grounded/Short Circuit
JL2 - 000964.12 Real Time Clock Failure
JL2 - 000964.13 Real Time Clock Failure
JL2 - 002850.02 Cellular Antenna Error - Abnormal Signal
JL2 - 002850.05 Cellular Antenna Error - Open Circuit
JL2 - 002850.06 Cellular Antenna Error - Grounded/Short Circuit
JL2 - 002852.11 Unable to Detect SIM Card
JL2 - 522976.11 Unable to Load Custom Alerts
JL2 - 522976.13 Unable to Load Configuration
JL2 - 523310.00 Low Disk Space

SDM

000096.03 Fuel Level Sensor Out of Range High
000096.04 Fuel Level Sensor Out of Range Low
000107.00 Engine Air Filter Restriction Data Above Normal
000126.00 Transmission Oil Filter Restriction Data Above Normal
000158.00 System Voltage Data Above Normal
000158.01 System Voltage Data Below Normal
001508.00 Hydraulic Reservoir Oil Temperature Sensor Data Above Normal
001508.03 Hydraulic Reservoir Oil Temperature Sensor Out of Range High
001508.04 Hydraulic Reservoir Oil Temperature Sensor Out of Range Low
001508.16 Hydraulic Oil Temp Sensor Moderately High Value
001713.00 Hydraulic Oil Filter Restriction Data Above Normal
002000.09 ECU Communication Data Error
002000.13 ECU Communication Calibrate Error
002003.09 TCU Communication Data Error

SSM

002033.09 SSM Lost Communications
520752.04 SSM Button 17 Stuck
520752.09 SSM Button 17 No CAN Message
520753.04 SSM Button 18 Stuck
520753.09 SSM Button 18 No CAN Message
520754.04 SSM Button 19 Stuck
520754.09 SSM Button 19 No CAN Message
520755.04 SSM Button 20 Stuck
520755.09 SSM Button 20 No CAN Message
523335.04 SSM Button 25 Stuck
523335.09 SSM Button 25 No CAN Message
523336.04 SSM Button 24 Stuck
523336.09 SSM Button 24 No CAN Message
523338.04 SSM Button 23 Stuck
523338.09 SSM Button 23 No CAN Message
523339.04 SSM Button 22 Stuck
523339.09 SSM Button 22 No CAN Message
523340.04 SSM Button 21 Stuck
523340.09 SSM Button 21 No CAN Message
523849.04 SSM Button 16 Stuck
523849.09 SSM Button 16 No CAN Message
523850.04 SSM Button 15 Stuck
523850.09 SSM Button 15 No CAN Message
523852.04 SSM Button 14 Stuck
523852.09 SSM Button 14 No CAN Message
523854.04 SSM Button 13 Stuck
523854.09 SSM Button 13 No CAN Message
523855.04 SSM Button 12 Stuck
523855.09 SSM Button 12 No CAN Message
523856.04 SSM Button 11 Stuck
523856.09 SSM Button 11 No CAN Message
523857.04 SSM Button 10 Stuck
523857.09 SSM Button 10 No CAN Message
523858.04 SSM Button 9 Stuck
523858.09 SSM Button 9 No CAN Message
523860.04 SSM Button 8 Stuck
523860.09 SSM Button 8 No CAN Message
523861.04 SSM Button 7 Stuck
523861.09 SSM Button 7 No CAN Message
523862.04 SSM Button 6 Stuck
523862.09 SSM Button 6 No CAN Message
523863.04 SSM Button 5 Stuck
523863.09 SSM Button 5 No CAN Message
523864.04 SSM Button 4 Stuck
523864.09 SSM Button 4 No CAN Message
523865.04 SSM Button 3 Stuck
523865.09 SSM Button 3 No CAN Message
523867.04 SSM Button 2 Stuck
523867.09 SSM Button 2 No CAN Message
523868.04 SSM Button 1 Stuck
523868.09 SSM Button 1 No CAN Message

TCU

000158.03 Switched Power Out of Range High
000161.02 Transmission Input Speed Sensor Erratic or Bad Data
000177.00 Transmission Oil Temperature High
000177.03 Transmission Oil Temperature Sensor Out of Range High
000177.04 Transmission Oil Temperature Sensor Out of Range Low
000191.02 Transmission Output Speed Data Invalid
000525.02 Shift Parameter Erratic or Bad Data
000774.04 Bump Up Shift Switch Short to Ground
000775.04 Bump Down Shift Switch Short to Ground
000777.03 Lockup Clutch Out of Range High
000777.05 Lockup Clutch Out of Range Low
003509.04 Sensor Supply #1 Out of Range Low
003510.04 Sensor Supply #2 Out of Range Low
003511.04 Sensor Supply #3 Out of Range Low
003512.04 Sensor Supply #4 Out of Range Low
522002.31 Upshift and Downshift Inputs Active
522003.31 Neutral, Forward, and Reverse Inputs Passive
522004.04 Park and Not Park Active Out of Range Low
522005.03 Park and Not Park Active Out of Range High
522151.31 Shifter Neutral and Forward Inputs Active
522153.31 Shifter Neutral and Reverse Inputs Active
522169.04 Gear Enable/Differential Lock Switch Out of Range
522252.00 Clutch #1 Hold Value Out of Range High
522252.01 Clutch #1 Hold Value Out of Range Low
522253.00 Clutch #2 Hold Value Out of Range High
522253.01 Clutch #2 Hold Value Out of Range Low
522254.00 Clutch #3 Hold Value Out of Range High
522254.01 Clutch #3 Hold Value Out of Range Low
522255.00 Clutch #4 Hold Value Out of Range High
522255.01 Clutch #4 Hold Value Out of Range Low
522256.00 Clutch A Hold Value Out of Range High
522256.01 Clutch A Hold Value Out of Range Low
522257.00 Clutch B Hold Value Out of Range High
522257.01 Clutch B Hold Value Out of Range Low
522258.00 Clutch C Hold Value Out of Range High
522258.01 Clutch C Hold Value Out of Range Low
522259.00 Clutch D Hold Value Out of Range High
522259.01 Clutch D Hold Value Out of Range Low
522284.02 Transmission Cylinder Speed Data Invalid
522398.12 Not Park and Park Pressure Inputs Active
522414.03 Clutch D Out of Range High
522414.05 Clutch D Out of Range Low
522507.14 Calibrate While Inching
523655.03 Forward and Reverse Inputs Active
523697.04 Inching Pedal Top of Clutch Switch Short to Ground
523699.31 Speed Clutch Slippage
523700.16 Inching Pedal Limit Exceeded
523700.31 Directional Clutch Slippage
523708.02 Inching Pedal Switch Module Data Invalid
523708.04 Inching Pedal Bottom of Clutch Switch Short to Ground
523712.31 Park Brake Not Set During Calibration
523717.31 Holding Clutch Unexpected Response
523718.31 Cylinder Speed Invalid During Calibration
523720.00 Clutch D Fill Out of Range High
523720.01 Clutch D Fill Out of Range Low
523721.00 Clutch C Fill Out of Range High
523721.01 Clutch C Fill Out of Range Low
523722.00 Clutch B Fill Out of Range High
523722.01 Clutch B Fill Out of Range Low
523723.00 Clutch A Fill Out of Range High
523723.00 Clutch A Fill Out of Range Low
523724.00 Clutch 4 Fill Out of Range High
523724.01 Clutch 4 Fill Out of Range Low
523725.00 Clutch 3 Fill Out of Range High
523725.01 Clutch 3 Fill Out of Range Low
523726.00 Clutch 2 Fill Out of Range High
523726.01 Clutch 2 Fill Out of Range Low
523727.00 Clutch 1 Fill Out of Range High
523727.01 Clutch 1 Fill Out of Range Low
523728.31 Unexpected Cylinder Speed REV Calibration
523729.31 Unexpected Cylinder Speed FWD Calibration
523730.31 No Cylinder Speed Calibration
523731.31 Output Speed During Calibration
523732.31 Engine Speed Too Low During Calibration
523733.31 Engine Speed Too High During Calibration
523747.14 Not Park and Park Pressure Inputs Passive
523761.03 Clutch 4 Out of Range High
523761.05 Clutch 4 Out of Range Low
523762.03 Clutch 3 Out of Range High
523762.05 Clutch 3 Out of Range Low
523763.03 Clutch 2 Out of Range High
523763.05 Clutch 2 Out of Range Low
523764.03 Clutch 1 Out of Range High
523764.05 Clutch 1 Out of Range Low
523967.09 Top of Clutch Input Passive Abnormal Data Rate
524029.00 Inching Pedal Sensor Short to Power
524029.01 Inching Pedal Sensor Open or Short to Ground
524127.04 Declutch Pressure Switch Out of Range Low
524271.03 Clutch C Out of Range High
524271.05 Clutch C Out of Range Low
524272.03 Clutch B Out of Range High
524272.05 Clutch B Out of Range Low
524273.03 Clutch A Out of Range High
524273.05 Clutch A Out of Range Low